Shop floor control is a system for using data from the shop floor to maintain and communicate status information on manufacturing orders and on work centers. Shop floor control can use order control or flow control to monitor material movement through the manufacturing facility.. Shop Floor Control Functions & Features are an important module of the comprehensive ERP RFP Template for Discrete Manufacturing.
The ERP RFP template with Shop Floor Control Functions & Features for ERP is a Microsoft Excel spreadsheet (.xlsx) featuring a total of 3761 decision criteria.
The ERP RFP template allows you to quickly and easily prepare the business, functional, and technical requirements sections of the solicitation package you'll send to ERP software vendors. It ensures for:
complete response from each ERP software vendor
deep and accurate evaluation of submitted ERP proposals
impartial side-by-side comparison of ERP solutions evaluated
rational and documented selection of the best matching ERP system
The ERP software comparison report can save you up to 90% of the time you would have otherwise spent comparing all the ERP solutions from scratch.
Main modules below cover Maintains operation times and parameters for company, sites, or individual work centers;Lists site or work center capacity percentage by day;Calculates actual working time of processes, by work site or center, to established standards, as a percentage;Calendar can be imported and altered for use in different weeks, years, and work centers;Option to use a work center calendar or company calendar;Specifies number of shifts per calendar day;. Company Calendar, Shop Floor Control Functions & Features
Flow manufacturing is a methodology used in manufacturing that pulls parts or components through the manufacturing process to where it finally reaches the finished product. Unlike discrete manufacturing which manufactures goods by batch production, flow manufacturing is usually based on single unit production. Essentially a mixed-model production method that operates on production lines that manufacture up to a specific quantity of a particular product each day. These lines also must have the ability to produce unlimited variations of that base product on any given day. Take, for instance, a production line dedicated to building manual car transmissions. A flow line for that product might have the capacity to build thirty transmissions per day. It also would be able to produce the appropriate mix of three-, four-, and five-speed transmissions needed to fill specific customer orders every day of the year. Flow lines achieve this precise level of mixed-model production because they are designed to ensure that each product is built within a specified amount of time. Once the total time it takes to build a product is determined, equal slices of that time are allocated for the performance of each operation along the line. This is called Takt time. In this way, each product moves through the production process at a steady rate from beginning to end without stopping. When executed properly, this single-unit manufacturing style enables products to move smoothly, precluding the need for excess inventory and preventing unnecessary queues and bottlenecks from forming on the shop floor. This syncopated movement of the product between workstations, also known as the drum beat, must be maintained so that the total time to build a product stays within the limits necessary for all products to be delivered on time. Flow Manufacturing, Shop Floor Control Functions & Features
Functionality covered Forward and backward scheduling includes what-if scenarios;Scheduling allows parallel operations and overlapping and partial lot quantities;Move, queue, setup, and run times can be scheduled for sequential and overlapping operations;Dispatch lists can be viewed online or be printed;Order fulfillment can be determined using back scheduling;Order fulfillment can be determined by using forward scheduling;. Orders Dispatching, Shop Floor Control Functions & Features
Feature and functions covered Generates what-if picking lists;Generates what-if picking lists that indicate actual availability of components;Creates separate picking lists for each warehouse, store, etc.;Generates picking list by using picking logic such as location, batch, FIFO, or LIFO, zone, or pick-to-clear;Creates picking list based on what is needed during a specified period;Generates picking list based on delivery location or operation;. Material Picking and Kits Management, Shop Floor Control Functions & Features
This covers Flow down of quality requirements from contract/sales order to production floor;Manages quality sampling procedures;Provides testing procedures and instructions in real time;Maintains pass or fail quality tests;Generates certificates for pass/fail quality testing;Handles customer requirements for testing;. Quality Control and Hazmat Reporting, Shop Floor Control Functions & Features
Feature and functions covered Identifies inventory as netting or non-netting;Stores PO receipts and records any changes;Transfers can be made among business units, sites, entities, etc.;Stores receipts for other types of transactions;Stores work order receipts;Assigns and stores work order credits;. Production Inventory Control, Shop Floor Control Functions & Features
Production orders control and reporting is a document or group of documents that convey authority for the manufacture of specific parts or products in specialized quantities for the production control process. Different stages in this process direct and regulate the movement of goods through the complete manufacturing cycle, from the requisitioning of raw materials to the delivery of the finished products. Production Orders Control and Reporting, Shop Floor Control Functions & Features
TEC Advisor can save you up to 90% of the time you would have otherwise spent figuring out on your own which ERP solution is the best for your needs.